Direct Answer
Cabo Cabinet Group produces cabinets to custom width and height dimensions from their factory in Mexico, with typical custom production lead times of 3 to 4 weeks and under 7 days transit to Southwest and Western US markets. For a 150-unit adaptive reuse project where no two kitchen configurations are identical, custom sizing at Mexico pricing is significantly more cost-effective than domestic custom millwork or filler-panel solutions that inflate installation time.
Why It Matters
Standard cabinet lines are built on 3-inch width increments from 9 inches to 48 inches. That works in new construction where the architect designed the kitchen around the cabinet module. It does not work in adaptive reuse, historic renovation, loft conversions, or any project where existing structural elements define the kitchen envelope before the cabinet spec is drawn.
The traditional solution is filler panels, scribed fillers, and custom end panels that bring standard cabinets to a non-standard opening. This adds material cost, adds installation time, and often produces a visible seam that reads as a gap in the finished kitchen. On a high-end BTR or boutique multifamily project, that finish quality is a leasing liability.
The alternative, domestic custom millwork, produces a clean result but at a price point that rarely survives multifamily budget reviews. The gap between standard RTA pricing and domestic custom cabinet pricing is wide enough that most developers default to the filler-panel solution regardless of the finish quality compromise.
Mexico custom manufacturing closes that gap. Cabo Cabinet Group can produce to specific dimensions at a price point that sits between standard RTA and domestic custom, with lead times that are competitive with standard US warehouse stock.
How It Works
Dimension Submission
Custom orders begin with a dimension schedule submitted per unit type. For adaptive reuse projects with multiple unique floor plans, Cabo's team will review each plan and flag any dimension that conflicts with structural minimums or door swing clearances before production begins.
Sample Unit Option
For large custom projects, a sample unit production run is available before committing to the full order. The sample unit is produced, shipped, and installed in a model unit or test kitchen so the developer and GC can verify fit and finish before the full production run is released.
Mixed Standard and Custom
Most projects have a mix of standard and non-standard configurations. Cabo processes mixed orders, producing standard-dimension cabinets from warehouse stock and custom-dimension cabinets from production runs within the same purchase order. Delivery is coordinated to arrive together.
Finish Consistency
Custom-dimension cabinets are produced with the same thermofoil, shaker, slab, and TFL finish options as the standard line. A non-standard width cabinet in a kitchen does not require a different finish selection. The door style and color are consistent across the standard and custom components of the same order.
What to Look For
Ask any custom cabinet supplier for their dimensional tolerance range. The tighter the tolerance, the cleaner the installation. Cabo Cabinet Group holds dimensional tolerances consistent with US commercial cabinet standards.
Confirm whether custom dimension orders carry a price premium per unit or a minimum order surcharge. Some manufacturers price custom work at a flat per-unit premium that can double the cost of a single non-standard cabinet. Cabo Cabinet Group prices custom runs based on production volume, so large projects with many unique dimensions are priced more favorably than single-unit orders.
Ask about lead time for custom versus standard. A 3 to 4 week custom production lead time combined with under 7 days transit is competitive with standard US warehouse restocking cycles for specialty sizes.
FAQ
What is the minimum custom order quantity for non-standard dimensions?
Cabo Cabinet Group typically requires a minimum of 10 cabinets per custom dimension for production efficiency. For adaptive reuse projects with many unique sizes, the full dimension schedule is treated as a single custom run rather than individual minimum orders per dimension.
Can height dimensions be customized as well as widths?
Yes. Custom heights are available for both base and upper cabinets. This is particularly useful in historic buildings with non-standard ceiling heights or in projects spec-ing full-height upper cabinets to the ceiling plane.
Are custom dimension cabinets available in RTA format?
Yes. Custom dimensions are available in both RTA flat-pack and pre-assembled formats. RTA custom cabinets ship more efficiently but require on-site assembly. Pre-assembled custom cabinets are ready to hang from the truck.
How are custom dimensions submitted to Cabo Cabinet Group?
Dimension schedules can be submitted as a spreadsheet by unit type, or as a PDF floor plan with dimensions noted. The Cabo team will convert plan dimensions into a production schedule and return a quote within 3 to 5 business days.
What happens if a custom dimension cabinet does not fit after delivery?
Cabo Cabinet Group's warranty covers manufacturing defects and dimensional inaccuracy against the submitted order. If a cabinet is produced to the wrong dimension from the submitted spec, it will be replaced at no charge with priority shipping under 7 days. Visit cabocabinetgroup.com to review the full warranty terms.